The production process of earphone ear tips

1、 The impact of production process on costs

As one of the important accessories of headphones, earphone ear tips are increasingly valued by headphone factories and consumers. In the production process of some brand earphone ear tips, it has shifted from the traditional process of purchasing and processing ear tips by earphone factories to self purchasing by earphone brand owners. The transformation of this mode can effectively control the quality and cost of earphone ear tips. When the ear tips are purchased by intermediaries, the cost of the earphone ear tips may be compressed, resulting in a decrease in the final value of the entire product and affecting the overall performance of the earphones.

In the process of making earphone ear tips, there may be ear tips of similar price, with significant differences in appearance, sound effects, and other aspects. When customizing ear tips, it is necessary to have a certain understanding of the production process of headphone ear tips, such as the impact of different processes and materials on costs, and the impact of different leather softness on the manufacturing process.

The same type of ear tips can be sewn using sewing technology or subjected to high-frequency hot pressing technology. The cost may vary depending on the process. In the production process of a product, we usually hope to achieve better appearance at the same cost.

2、 Production process

The development process of a regular earphone includes: 1) mold making, 2) injection molding, 3) earpiece development, 4) cable assembly, 5) production of the audio head (or speaker driver unit), 6) PCB assembly, 7) painting and screen printing, 8) final assembly, 9) quality control testing, and 10) packaging. So what is the development process for headphone earmuffs?

Let's first take a look at the general production process of earphone ear tips.

If the earphone ear tips are made of high-frequency technology, they need to go through the following processes: drawing the structural diagram - cutting - punching - shaping - sponge installation - hot pressing - edge punching - packaging, etc.

If it is a sewing process, it needs to go through the following steps: drawing the structural diagram - cutting - punching - sewing - installing sponge - sewing - packaging, etc.

During this process, the leather and sponge materials of the earbuds may vary, and the processing methods may also affect their appearance.